| Corrosion in central heating systems is usually
caused by air getting in. This may happen directly, or it may
be via oxygenated water.
Direct entry of air
Air can get in directly if part of the system goes below atmospheric
pressure. This will happen if the following combination of circumstances
occurs:
The speed of the pump is sufficient (more speed
gives more head)
The flow resistance round the circuit is great enough (more
resistance gives more head)
The head provided by the feed/expansion cistern is insufficient
(vented system - as used with most conventional boiler installations)
or the pressure vessel pressure is insufficient (sealed system
- as used in most combi boiler installations.
The pressure reference point (the feed/expansion cistern or
pressure vessel connection) is in the wrong place (i.e. near
the outlet of the pump, so that the pump subtracts from rather
than adds to the pressure).
Air can enter via compression fittings, valve stems or the vent
pipe, and it is often very hard to find where this is occurring,
because when the pump is switched off, water will not necessarily
leak from the entry points. It is therefore a good idea for
none of the system to be below atmospheric pressure, and this
can be achieved by making sure that not all of the above conditions
are satisfied. Moving a feed/expansion connection or a vent
arbitrarily is not a good idea, however, because it may pose
a safety risk if the boiler overheats, and may lead to pumping
over. One advantage of a sealed system is that air entry via
the vent pipe and pumping over cannot occur. The pre-charge
pressure (normally 1 atmosphere: equivalent to 10m) is also
usually greater than the feed/expansion head, although this
will slightly increase the risk of leaks.
Air dissolved in water
Fresh water from the mains contains a lot of air, which is why
it is not fed through your radiators or conventional boiler,
and is one reason why the hot water cylinder has a vent - the
air is expelled when the water is heated. (Another advantage
of having an isolated body of water in the central heating system
is that there will not be much scaling in hard water areas.)
After filling a drained system, it can take weeks for all the
air to be expelled, because if it is not caught by vents when
the water is hot, it may re-dissolve, and most vents don't function
effectively with the pump operating, as bubbles are swept past
them in the water flow. (Centrifugal and other types of vent
which actually have the flow passing through them rather than
being teed off, ought to be better in this respect.) Although
intuitively it would appear that a radiator would make an ideal
air trap, this doesn't seem to happen either!
So apart from not draining the system every
other week, leaks should be avoided, as these cause more dissolved
air to be introduced as the system is topped up. Leaks are much
easier to detect than air entry, but can often go unnoticed
if they are in obscure places or are slight. Another advantage
of a sealed system is that leaks are not topped up (or not topped
up indefinitely), so that not only is the damage caused by a
catastrophic leak minimised, but minor leaks will make themselves
known by the reading on the pressure gauge dropping. Of course,
if regular checks are not made on the system pressure, the leaks
will not be noticed until the system is in danger of running
dry, which is why sealed system boilers need overheat thermostats.
A small amount of dissolved air will be introduced
to a conventional system via the open feed/expansion cistern,
if there is enough thermal contraction to draw water all the
way from the cistern to the primary circuit when the system
cools. Far more air will be dissolved if pumping over occurs
- the pump forces water through the vent pipe and into the expansion
cistern, becoming thoroughly oxygenated, circulating the already-oxygenated
water in the cistern around the system, losing heat and introducing
fresh water as clouds of steam are emitted, and for good measure
causing mildew or dry rot in the roof timbers as the steam condenses
on them. As you can see, pumping over is not A good thing. It
is caused by a similar set of circumstances to parts of the
system being below atmospheric pressure, but laying out the
feed and vent positioned to avoid one problem makes it more
susceptible to the other.
|