| Many gas boilers have a pilot light. The pilot
light performs one function or two. On boilers without automatic
ignition, it will be lit permanently, and provides the means to
light the main burner when required. On all boilers with one,
the pilot light provides a safe way of lighting the main burner
quickly, preventing a build up of gas which might detonate explosively
if the only means of ignition were a spark. (Boilers with a modulating
burner can be lit safely without using a pilot light, because
the main burner can be started at a low level.)
Simple systems with a permanently
lit pilot light
A permanently lit pilot light wastes gas, and needs user intervention
to re-light it if it blows out or if the gas fails. However,
it can be quite useful in a combination boiler, as it keeps
the water warmish, thus reducing the delay in the production
of hot water when it is required after a long period of standing.
The gas valve has a means of shutting off the
pilot light, and the main burner, if the pilot should fail.
The presence of the pilot light is sensed by a simple system:
a thermocouple. A thermocouple is any junction of dissimilar
metals. A small voltage is generated at the junction, proportional
to its temperature. If the dissimilar-metal leads from a thermocouple
are joined together, current will flow, but only if the two
junctions are at different temperatures, because otherwise the
voltages generated at each will cancel out.
In a gas boiler, the "hot" junction
is in the pilot flame, and the "cold" junction is
in the gas valve. Thus, if the pilot is lit, a current will
flow round the circuit. This passes through an electromagnet,
which holds the gas valve open. The current is far too small
to pull in an electromagnet, so the clever bit is that the user
does this by pressing in the button on the gas valve. There
will also be some sort of interlock to prevent the main burner
activating while the button is pressed in.
If the pilot is then lit (either with a match,
a manual piezoelectric spark or an electronic spark generator),
after a few seconds the hot junction will be hot enough for
the electromagnet to hold the valve open against a spring. If
the pilot goes out for any reason, after a few seconds the hot
junction will cool and the electromagnet will release, closing
the valve until it is manually opened again.
If there is an ignition system and it does not
produce sparks, it may be faulty, its high tension connection
to the electrode may be breaking down (the return path is always
through the body of the boiler), or the electrodes may be too
far apart (due to being interfered with or corroding away).
If there are sparks and the pilot will not light, the electrode
positioning or the pilot adjustment may be wrong, or the pilot
jet may be blocked, resulting in no gas getting near the sparks.
No gas can also result from a faulty gas valve, or air in the
pipes. (With my old combi, the only way to re-light it was to
fool it into thinking that the pilot was lit, and activate the
main burner for a couple of seconds to purge air.)
The thermocouple is rather confusing in that
it looks like a capillary, as used in thermostats. The hot junction
is a probe which sits in the flame, and a thin flexible copper
tube, acting as one conductor and containing the other, leads
back to a fitting on the gas valve secured with a small back
nut. Thermocouples do fail, and are cheap to replace at about
a fiver, but before this is done it is worth making sure that
the probe is correctly positioned in the flame, and the flame
is the right size (as specified in the boiler manual). Pilot
jets can get blocked, and there will be a pilot adjustment on
the gas valve. Sometimes there is a deflector to direct part
of the pilot flame towards the thermocouple, and part towards
the main burner.
If the pilot flame is correctly adjusted but
the gas valve will not stay open at all, the thermocouple (or
the gas valve, but unlikely) is open or short circuited. Sometimes
thermocouples may fail intermittently, leading to the confusing
symptom of the boiler working for a while and then giving up,
as the heat of the main burner causes the thermocouple to expire
temporarily. However, this may also be caused by strong air
currents due to heating by the main burner blowing out the pilot.
The pilot needs to be watched, to see if it goes out before
or just after the characteristic click of the gas valve releasing.
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